用于 医用可穿戴设备

医疗可穿戴设备和微型诊断设备,如用于监测血糖水平的糖尿病传感器,正变得越来越受欢迎。当然,必须确保这些设备在任何时候都是可靠的,同时在贴身使用时也是安全的。Hoenle 已开发出多种特殊粘合剂产品组合,可满足制造商和用户的高要求和需求。

医用可穿戴设备的质量始于生产。Hoenle 的医用粘合剂与最常用的材料(通常是塑料、不锈钢、玻璃或陶瓷)具有良好的粘合性。它们还具有生物相容性,并已通过 ISO 10993-4/-5/-10/-23 和/或 USP VI 级测试。

每种制造工艺都需要专门开发的粘合剂:从紫外线丙烯酸酯和紫外线环氧树脂到导电产品和传统的热固化环氧树脂,Hoenle 可为所有应用提供合适的粘合剂。紫外线粘合剂是粘合针头或可穿戴设备外壳的理想选择,因为它们在紫外线辐射下可快速固化,因此非常适合快速循环和大批量生产。荧光型粘合剂可依靠在线视觉系统加强质量控制。

Hoenle 粘合剂适用于粘接印刷电路板、粘接外壳或粘接注射器针头。

除紫外线粘合剂外,热固化环氧树脂粘合剂也可用于粘合印刷电路板。根据不同的应用,必须确保粘合剂具有较高的离子纯度,以避免腐蚀。另一方面,导电粘合剂通常是银填充的,因此可以取代焊点,甚至作为柔性导电轨道应用于柔性可穿戴设备。

Hoenle 粘合剂适用于粘接印刷电路板、粘接外壳或粘接注射器针头。

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下表概述了通过 ISO 10993 和/或 USP VI 级认证、因此适用于医疗应用的医用级粘合剂:

Adhesive Application Areas Viscosity [mPas] Base Curing Special Properties
  • bonding surgical instruments
  • endoscopes
  • light guides
3,000-5,000 2-part epoxy thermal
  • Transparent in thin layers
  • long potlife
  • fast curing
  • certified to USP Class VI and ISO 10993-5 standards
  • needle bonding
  • plastic bonding
6,000-10,000 (Rheometer, 25°C, 10s^-1) epoxy thermal
  • Black color
  • excellent flow properties
  • filling material for frame&fill applications
  • high resistance to heat and chemicals
  • certified to ISO 10993-5 standards
  • Medical devices bonding
  • Flexible potting
  • Optics
150-300 (Brookfield LVT, 25 °C, Sp. 2/30 rpm) epoxy UV secondary heat cure
  • flexible
  • certified to USP Class VI and ISO 10993-5 standards
  • resistant to all common sterilization methods
  • Hose connections,
  • blood filters
10-100 acrylate UV
  • Transparent
  • capillary flow
  • biocompatible: certified to USP Class VI standards
  • Hose connections,
  • blood filters
85,000-130,000 (LVT, 25 °C, Sp. 4/3 rpm) acrylate UV
  • Shear thinning
  • Shape retaining
  • Certified according to USP Class VI
  • Resistant to sterilization
  • Bonding of flexible components;
  • Attaching components on PCBs
900-1,500 (LVT, 25°C, Sp. 3/30 rpm) acrylate UV VIS
  • Dry surface after curing,
  • biocompatible: certified to USP Class VI and ISO 10993-5 standards
  • Sealing electrical assemblies,
  • breathing masks
250-500 acrylate UV VIS
  • Flexible,
  • well suited for bonding plastics with low UV translucence and permeable to visible light,
  • biocompatible: certified to USP Class VI standards
  • needle bonding
  • bonding glass apparatus
600-900 acrylate UV VIS secondary heat cure
  • non-yellowing
  • excellent flow properties
  • certified to USP Class VI and ISO 10933-5 standards
  • needle bonding
  • bonding glass apparatus
3,000-6,000 acrylate UV VIS secondary heat cure
  • non-yellowing
  • excellent gap-filling
  • certified to USP Class VI standards
  • shear thinning
  • Needle bonding,
  • bonding enclosures
50-90 (LVT 25°C, Sp. 2/60 rpm) acrylate UV VIS
  • Excellent adhesion to glass, plastics and metals;
  • biocompatible: certified to USP Class VI standards
  • Needle bonding,
  • bonding enclosures
50-90 acrylate UV VIS
  • Fluorescing,
  • excellent adhesion to glass, plastics and metals;
  • biocompatible: certified to USP Class VI and ISO 10993/-4/-5 standards
  • Needle bonding,
  • bonding dialysis filters
1,500-2,300 acrylate UV VIS
  • High viscosity/stable,
  • excellent adhesion to glass, plastics and metals;
  • biocompatible: certified to USP Class VI and ISO 10993/-4/-5 standards
  • Bonding catheters,
  • needle bonding
40-100 acrylate UV VIS
  • Dry surface,
  • very high adhesion to plastics,
  • biocompatible: certified to USP Class VI standards
  • Plastic bonding, glass bonding
  • Suitable for large area bonding
  • Suitable for applications with small gaps
40-70 (Newtonian liquid, Rheometer, 25 °C) acrylate UV VIS
  • Fluorescing orange
  • Capillary flowing
  • Resistant to moisture and alcohol
  • Biocompatible, certified according to USP Class VI and ISO 10993-5/10
  • Resistant to sterilization
  • bonding plastics/glass bonding
  • suitable for elastic bonding of large surfaces
1,000-3,000 (Rheometer, 25 °C, 10s­^-1) acrylate UV VIS
  • Fluorescing orange
  • High resistance to alcohols and moisture
  • non-yellowing
  • very high adhesion to plastics, glass and metals
  • suitable for bonding large areas
  • certified according to USP Class VI
  • plastics /glass bonding
  • suitable for elastic bonding of large surfaces
  • bonding of medical disposables
18,000-35,000 (Rheometer, 25 °C, 10s^-­1) acrylate UV VIS
  • Fluorescing orange, shape retaining
  • Resistant to humidity and alcohol
  • Certified according to USP Class VI
  • Resistant to sterilization
  • Plastic bonding,
  • bonding containers
3,000-5,000 acrylate UV
  • Excellent adhesion to plastics, especially to PC and PMMA;
  • biocompatible: certified to USP Class VI standards
  • needle bonding
  • plastic bonding
140-500 (LVT, 25°C, Sp. 2/30 rpm) acrylate UV VIS
  • Certified to ISO 10993-5 and USP Class VI standards
  • modified acrylate
  • impact resistant
  • very fast curing
  • very high adhesion to plastics
- 15,000-25,000 (Rheometer, 25 °C, 10s^-1) acrylate UV VIS
  • Flexible, high elongation at break,
  • very high shear strength,
  • certified according to USP Class VI
  • Bonding hose unions,
  • bridging large gaps,
  • suitable for porous materials
shear thinning cyanoacrylate moisture, room temperature
  • Biocompatible: certified to USP Class VI standards
  • Plastic bonding,
  • metal bonding
30-50 cyanoacrylate moisture, room temperature
  • Instant adhesive
  • plastic bonder
  • perfect choice for mirror bonding
- 400 (LVT, 25 °C, Sp. 2/60 rpm) cyanoacrylate athmospheric moisture room temperature
  • Instant adhesive, fast-curing, water-resistant, chemical-resistant, moisture-resistant, certified to ISO 10993-5
  • Bonding coloured plastics,
  • delicate bonds
230-350 (LVT, 25 °C, Sp. 2/60 rpm) cyanoacrylate moisture, room temperature
  • Film forming,
  • suitable for bonding porous materials,
  • biocompatible: certified to USP Class VI standards
  • Bonding of EP catheters
paste-like 2 component epoxy thermal
  • electrically conductive (ICA)
  • thermally conductive
  • ISO 10993-5/-12 certified

*紫外线 = 320 – 390 纳米 可见光 = 405 纳米

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